Article,
Enhancing nucleation to synthesize Al-rich CHA zeolites under ultra-low OSDA contents: Application for heavy-duty NH 3-SCR of NOx
Affiliations
- [1] Univ Politecn Valencia, CSIC, Inst Tecnol Quim, Ave Naranjos S-N, Valencia 46022, Spain [NORA names: Spain; Europe, EU; OECD];
- [2] Univ Politecn Valencia, CSIC, Inst Tecnol Quim, Ave Naranjos S-N, Valencia 46022, Spain [NORA names: Spain; Europe, EU; OECD];
- [3] Univ Politecn Valencia, CSIC, Inst Tecnol Quim, Ave Naranjos S-N, Valencia 46022, Spain [NORA names: Spain; Europe, EU; OECD];
- [4] Umicore NV, Watertorenstr 33, B-2250 Olen, Belgium [NORA names: Belgium; Europe, EU; OECD];
- [5] Umicore AG & Co KG, D-63457 Hanau, Germany [NORA names: Germany; Europe, EU; OECD];
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Abstract
The crystallization of Al-rich CHA zeolites with an ultra-low organic structure directing agent (OSDA) content and without using pre-crystallized FAU zeolites as Si and/or Al sources has been accomplished by controlling the nucleation step. Indeed, the use of "gel -type " seeds containing discrete nanosized CHA nanoparticles (i.e. below 100 nm) combined with the understanding of the seed-assisted crystallization mechanism has allowed the efficient preparation of Al-rich CHA materials using ultra-low methyltriethylammonium (MTEA) contents (MTEA/Si molar ratios - 0.03 -0.04), making this synthetic route very cost-competitive compared to recent synthesis improvements for CHA using substoichiometric contents of expensive OSDAs (i.e. N,N,N -trimethylada- mantammonium, TMAda). The optimized Al-rich CHA materials, after incorporating the catalytically active copper cations, perform as ideal catalysts for the selective catalytic reduction (SCR) of NOx with ammonia relevant for heavy-duty applications.